Environmental challenges

The supply of sand and aggregates is becoming a major challenge in the face of dwindling resources and new types of available aggregates.

Every year, 15 to 20 billion tonnes of sand are used by the construction industry*. While this figure is impressive, it becomes even more so when we compare it to the sands that can be exploited by this industry.

Indeed, the majority of the so-called “complex” aggregates (deserts, local quarries, seabeds, etc.) available on our planet are [in retrospect] not exploitable for the manufacture of concrete, leading to various problems – high presence of clays, excess of fines, too slick, poor bonding with cements – thus restricting the quantity available of this precious resource.

* Source: Isabelle Cojan and Nor-Edine Abriak,
https://imtech.imt.fr/2019/03/27/sable-ressource-rare-remplacer/ 

Carrière de sable

Complex Aggregates: Impacts on Concrete Performance and Placement

Lack of fines
Compactness – Porosity
Rheology – Penetration, pumpability issues

Excess of fines
Water demand / admixture
Rheology – pumpability and workability
Productivity – Mixing time

Sand shapes
Water demand / Admixture
Rheology – pumpability and workability
Maintaining workability
Productivity – Mixing time

Swelling clays
Water demand / Admixture
Rheology – pumpability and workability
Maintaining workability
Productivity – Mixing time

Quad® solution

Promoting the circular economy: a shift in aggregate supply

The use of a wide range of sands, with the integration of complex sands, allows to optimise local resources, to reduce supply costs and to decrease the carbon footprint.

With the Quad® solution, Chryso extends the field of use of complex aggregates in concrete formulations. It becomes possible to use locally sourced aggregates and/or aggregates from deconstruction sites, while maintaining the technical performance of concrete.

 

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Local Sourcing for wind turbines construction

The implementation of a circular economy approach with the use of local aggregates or aggregates from deconstruction sites is a major challenge to accelerate sustainable construction.

The Quad® range and dedicated services allow to optimise production costs and to improve the quality and performance of concrete using complex aggregates.

Related services

Quad® Lab is an advanced aggregate diagnostic tool, developed to analyse your sands and select the Quad® admixture best suited to your needs. To go even further in the selection of your local aggregates, Chryso offers you a set of services that can be carried out in the field:

Analysis of your sands

Thanks to Chryso®Clear Test, a unique, patented tool developed by Chryso, we are able to quickly reveal the presence of swelling clays in sands.

The test can be performed directly in the field or in the laboratory. It offers an immediate and targeted result.

Quad App

Quad® App

Chryso has developed Quad® App, a new application that allows you to analyse new sources of supply close to your concrete production site, and to identify the most suitable admixture solution.

Case study

With Quad®870, a concrete industry player manages to use 100% of complex sands in its concrete formulation

To support a client in the south of France in optimizing the sand resources used in its concrete formulation, Chryso proposed its Quad®870 solution, which improved productivity, concrete quality, and allowed for sourcing exclusively from local suppliers.

This industry player supplied his plant with sand from two quarries. A complex crushed sand, sourced from a quarry near the plant. A second “corrective” sand, from another quarry located 60km from the plant. Up to 50% of each sand was used in the different concrete mixes, which ranged from class S3 to S5.

In its specifications, the industry player requested that Chryso provides a solution to increase its capacity to use complex sands (with a high content of fines and the presence of clays). Thanks to the Quad® Lab service, sands were recovered and analyzed in the laboratory and in the plants. This allowed Chryso to design the customized Quad®870 product. The first product testing phases were validated on site by sand variability checks carried out by the client using the Chryso®CLEAR Test kit.

As a result, the customer has extended the use of Quad®870 to three other concrete plants and now uses 100% complex sand from a local quarry. The use of a single sand, with a constant dosage, brings a benefit of regularity in the production, reducing the weight of CEM II A cement in the design mix, which represents a 10% reduction of the carbon footprint. In addition, thanks to the exclusive use of short-distance sourcing, 24 lorry journeys per month have been avoided.

Read our scientific article on this topic

22/05/20

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